Flexible Polyurethane Molding

“Comfort” Foam to Your Convenience!

PPD’s Foam Solutions division molds a wide variety of flexible foam systems, ranging from low to super-high density. Our engineering services can assist you in selecting the right combination of compression, hardness and density to optimize the comfort level of your finished foam products.

PPD works with a broad range of high resilience PU foam systems that match all the industries requirements, as well as flammability ratings such as CAL-117.

Services Services

From initial design to finished product, PPD offers:

  • A “one-stop shop” for all your seat projects
  • Engineering assistance throughout every development phase
  • Automated polyurethane molding equipment
  • Foam molded onto metal or plastic components
  • Fully integrated manufacturing services
  • Lean manufacturing operations
  • Strict quality system standards
  • Just-in-Time (including Just-in-Sequence)

Markets servedMarkets served

  • Powersports and automotive (as part of our integrated seat solutions)
  • Industrial and agricultural machinery
  • Ergonomic furniture
  • Medical and mobility
  • Marine
  • Auditoriums and Theaters

Quality control and testing Quality control and testing

  • ISO 9001 certified
  • QCPC (Quality control processes) PPAP, DFMEA, PFMEA and Six Sigma

We also test products according to internationally recognized standards such as ASTM, for:

  • IFD tests (Indentation Force Deflection foam compression test)
  • Impact, wear and fatigue tests
  • Custom and specialized tests

The PPD Advantage

“Innovation in motion”

A strategic integrator and process-oriented organization with:

  • Integrated and automated manufacturing operations
  • Strict lean manufacturing operations
  • High flexibility, quick turnaround times
  • High volume production capacity
  • In-house mold design and fabrication

Custom Solutions Program

Custom Solutions Program

PPD helps its clients overcome the most complex product challenges

PPD Group