Flexible Polyurethane Molding

“Comfort” Foam to Your Convenience!

PPD’s Foam Solutions division molds a wide variety of flexible foam systems, ranging from low to super-high density. Our engineering services can assist you in selecting the right combination of compression, hardness and density to optimize the comfort level of your finished foam products.

PPD works with a broad range of high resilience PU foam systems that match all the industries requirements, as well as flammability ratings such as CAL-117.

Services

From initial design to finished product, PPD offers:

A “one-stop shop” for all your seat projects
Engineering assistance throughout every development phase
Automated polyurethane molding equipment
Foam molded onto metal or plastic components
Fully integrated manufacturing services
Lean manufacturing operations
Strict quality system standards
Just-in-Time (including Just-in-Sequence)

Markets served

Powersports and automotive (as part of our integrated seat solutions)
Industrial and agricultural machinery
Ergonomic furniture
Medical and mobility
Marine
Auditoriums and Theaters

Quality control and testing

ISO 9001 certified
QCPC (Quality control processes) PPAP, DFMEA, PFMEA and Six Sigma

We also test products according to internationally recognized standards such as ASTM, for:

IFD tests (Indentation Force Deflection foam compression test)
Impact, wear and fatigue tests
Custom and specialized tests

The PPD Advantage

“Innovation in motion”

A strategic integrator and process-oriented organization with:

Integrated and automated manufacturing operations
Strict lean manufacturing operations
High flexibility, quick turnaround times
High volume production capacity
In-house mold design and fabrication

Custom Solutions Program

Custom Solutions Program

PPD helps its clients overcome the most complex product challenges

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