Injection Molding

Thermoplastic Injection – A World of Possibilities!

PPD provides thermoplastic injection services in a competitive and reliable package. Based on your requirements, either mechanical, aesthetic, color, fit-form-function, we mold parts to your exact specifications.

Our expertise

  • Injection molding of small, medium, and large plastic parts
  • Fabrication of high performance injection molds of all sizes
  • As a custom molder and a mold maker, we also possess the advanced know-how to make the best out of your existing molds.
  • Secondary operations – assembly & sub-assembly, labeling, special packaging

Top resources

Our experienced team of process technicians and toolmakers are dedicated to helping you develop and design your products, and to optimize the characteristics of your plastic parts.

We can help your projects by:

  • Creative design assistance
  • Research & recommendations about plastic resins that best suit your application
  • Thorough knowledge of international & domestic market requirements

As an integrated operation, we also work hand-in-hand with our mold facility. Therefore we can design, build, and test injection molds to your specifications, and proceed to mass production of components or entire products.

ServicesServices

  • Injection Molding
  • Over-molding / Insert molding
  • Co-injection
  • Surface finish up to SPI-A1
  • Surface finish texture according to your needs
  • Hot plate welding
  • On-site mold maintenance, adjustments and overhaul
  • Fabrication of fixtures for secondary operations (for assembly, quality control, etc.)
  • Just-in-Time (including Just-in-Sequence)

Markets servedMarkets served

We provide plastic injection molding services to a wide range of sectors, including:

  • Consumer goods
  • Transportation : automotive, mass transit, trains, powersports, etc.
  • Industrial
  • Construction
  • Electronics
  • Sports & Fitness
  • Packaging & Material Handling

A broad range of plastic resinsA broad range of plastic resins

From commodity resins to engineering grades, we process a wide range of materials, including:

  • ABS
  • Nylon
  • PBT, PPO, UHMWpe, TPE
  • Polycarbonate
  • Polyethylene
  • Polypropylene
  • Polystyrene

Production capabilitiesProduction capabilities

  • Cutting edge software, for design purposes
  • Numerous state-of-the-art injection presses, ranging from 35 tons to 2000 tons
  • A complete tooling facility equipped with the latest CNC, EDM and CMM equipment

Quality control and testingQuality control and testing

PPD supports quality assurance by establishing step-by-step quality control:

  • Rigorous QA and QC systems
  • UL approved injection facility
  • ISO 9001 certified
  • PPAP, DFMEA, PFMEA
  • Advanced Product Quality Planning (APQP)
  • ASTM based tests : impact, wear and elongation

The PPD Advantage

  • 50 years expertise in injection applications
  • Customer Centered – We build partnerships
  • Innovative Design, Tooling, Machining and Molding
  • Engineering Services for your unique requirements
  • Excellence in fabrication of high performance injection molds of all sizes
  • Rigorous QA and QC systems

Custom Solutions Program

Custom Solutions Program

PPD helps its clients overcome the most complex products challenges.

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PPD Group
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